Tropical Blister Packing Machine: Moisture-Resistant Sealing for Pharmaceuticals

Machine Introduction

The machineis an improved type of equipment our company recently launched which is in strict accordance with the pharmaceutical industry (GMP) standards. The advanced function, simple operation, high capacity of the machine makes it to be the most ideal packaging equipment of large and medium-sized pharmaceutical companies, health care products and food industry. 

Technical Parameters

Cutting frequency (standard)		20-50times/min (Alu-PVC) 15-25times/min(ALU-ALU)
Max forming area and depth		250X110X15(ALU-PVC)     250X110X12(ALU-ALU)
Range of travel		30-120
Packaging material Φ75	PVC	（0.15～0.4）X 270X(Φ400) mm
	PTP	（0.02～0.15）X 270 X(Φ300)mm
	ALU- ALU FOIL	（0.16-0.2）X 270 X(Φ400)mm
	Paper	(50-100)g/㎡X270X(Φ300)mm
Power		380V 50Hz  8kw
Air compressor		≥0.25m³ /min  0.6～0.8Mpa
Mould cooling		60-100L/h
Dimension（L * W * H）		3550 X 900 X 1900 (mm)
Machine Weight		About 2000kgs

Machine Layout

1: Alu (or PVC) roll placement  2: Guide roller  3: The encoder  4: Preheating

5: Forming station  6,16,25: Adjustable rail  8,9: Feeder  10: Touch screen

11: Visual detector (Optional)  12,13,15: PTP aluminum foil placement

14: The photoelectric orientation  7,21,24: Station scale  18: Heat sealing station

19: Dustproof station  20: Easy tear line station  22: Servo pulling station

23: Cutting station  26: Waste removal station  27: Waste rewinding station

28: Guide pipe  29,30: Main engine box  31: Organic glass cover

32: Brush feeding

The working process includes PVC blister forming, automatic feeding, PTP aluminum foil flat press heat-sealing, printing register control, batch number embossing, easy cutting line, embossing, blister cutting, waste recycling. The machine is suitable for package of aluminum-PVC (aluminum aluminum) blister package for pharmaceutical, chemical, light industry and food industry.

1. With convenient maintenance and adjustment. The whole machine is designed by split connection, which is easy to enter the elevator and workshop.

2. With the heating plate temperature control, the main motor overload protection, PVC and PTP package material position detection and feeding storage position detection control, the machine will automatically shutdown if have fault.

3. The heating mechanism adopts the contact type version of the heating, will limit the material waste in a stroke within 1%, and reduce the heating temperature and power, which will save energy and enhance the stability of the plastic film (protect the PVC film from the deformation)

4. Increase PVC rapid replacement material feeding platform, rapid material platform, increase the overall practicality of equipment.

5. Molds concave groove positioning, rectangular design, positive pressure forming, and micro edge blanking makes the replacement more convenient and quicker. The machine with high-grade surface treatment process, all parts of contact with drugs are made of stainless steel and high quality aluminum alloy.

6. Cushion seal: when the machine stops, the cylinder will automatically rise the net plate. The deformation of the bubble caused by heat radiation during the stay is eliminated, which is convenient for the cleaning of the net plate, and the buffering effect of the super pressure is also beneficial to prolong the service life of the machine.

7. Adding a separate batch number embossing position, abandon the disadvantages of the difficult to handle or manage when change molds in the sealing position, and the design of batch heating mechanism ensures the clarity of printing.

8. The printing register control system can be used to register the pictures and the words on the printed aluminum foil.

9. Using PLC control, touch screen operation, digital display in English and Chinese, frequency conversion speed regulation and servo traction, the traction length can be adjusted on the touch screen.

10. The finished products are orderly output, the defective products are collected easily, and equipped with waste collection device, and the waste is collected easily.

1. What products can your counting and packaging line handle?

Our machines are suitable for:

· Capsules

· Tablets

· Gummies

· Softgels

· Pills

· Effervescent tablets

Different products may require different channel configurations and feeding systems.

2. What counting accuracy can your machine achieve?

Our electronic counting machines can reach up to 99.8% counting accuracy under normal production conditions.

For sticky products such as gummies, slight deviations may occur because products can overlap during feeding.

3. Can one machine handle different bottle sizes?

Yes.

Our machines support quick bottle size changeover by adjusting guide rails, vibration channels, and bottle positioning systems.

Suitable for:

· Round bottles

· Square bottles

· PET bottles

· HDPE bottles

4. What is the production speed?

Production speed depends on:

· Product size

· Product shape

· Bottle quantity

· Machine model

Examples:

· 8-channel counter: up to 25–40 bottles/min

· 16-channel counter: up to 40–70 bottles/min

· 24/32-channel counter: higher speeds available

5. Can your machines work with gummies?

Yes.

We provide counting solutions specially designed for gummies and sticky products.

Our machines use:

· Anti-stick feeding systems

· Adjustable vibration control

· Intelligent counting sensors

6. Do you provide complete bottling lines?

Yes.

We provide complete automatic counting and bottling solutions including:

· Bottle unscrambler

· Electronic counting machine

· Desiccant inserter

· Capping machine

· Induction sealing machine

· Labeling machine

· Collection turntable

7. Are your machines CE certified?

Yes.

Most of our machines support CE certification and comply with international export standards.

Additional certifications can be discussed according to your market requirements.

8. What voltage do your machines support?

Standard power supply:

· AC 220V / 50-60Hz

We can also customize:

· 110V

· 380V

· 415V

· Different plug standards

According to your country requirements.

9. How long is the delivery time?

Normally:

· Single machine: 7–15 working days

· Complete production line: 20–30 working days

Delivery time may vary during peak seasons.

10. Do you provide installation and after-sales service?

Yes.

We provide:

· Operation manuals

· Installation videos

· Online technical support

· Remote troubleshooting

· Lifetime technical assistance

Engineers overseas service can also be arranged if needed.

11. Can the machine connect with our existing production line?

Yes.

Our machines support integration with existing packaging systems and conveyors.

We can customize:

· Conveyor height

· Signal connection

· Feeding direction

· Layout design

12. What materials are used for the machine?

Main machine material:

· SUS304 stainless steel

Product contact parts:

· SUS316 stainless steel (optional)

Machines comply with GMP-oriented pharmaceutical production requirements.

13. Do you support OEM or customized solutions?

Yes.

We support:

· OEM branding

· Customized machine size

· Customized hopper design

· Multi-language interface

· Special product handling solutions

14. Which countries have you exported to?

Our machines have been exported to:

· USA

· Canada

· Spain

· Germany

· Mexico

· Thailand

· Indonesia

· Middle East countries

· South America

And many other regions worldwide.

15. How can I get a quotation?

Please send us:

· Product photos

· Product size

· Bottle type

· Required speed

· Voltage requirement

Our engineers will recommend the most suitable solution for you.