Automatic Vertical Cartoning Machine for Bottles, Tubes, Sachets or Blisters

Machine Introduction

Automatic cartoning machine is a high-tech product integrating light, electricity, gas and machine, which greatly improves the performance and work efficiency of the equipment, realizes the requirements of fast cartoning, and still maintain a stable and reliable state when working fast.This model is suitable for automatic feeding and packing of various types and specifications of items (it can also be bottled or packed with aluminum-plastic panels). The feeding mechanism is easy to adjust, and the number of editions to be boxed can be arbitrarily by touch screen operation. The whole process is completed automatically such as online material transportation and testing, manual folding (1 to 4 folding and transmission), material into the box, stamping batch number, paper tongue sealing at both ends of the carton (also applicable to hot melt glue), missing material removal and finished product output, etc.

Technical Parameters

The Ry-80LZH-C is a fully automatic vertical cartoning machine that integrates mechanical, pneumatic, optical, and electronic systems to achieve reliable secondary packaging at 60 to 80 cartons per minute. The machine handles a wide range of product types and carton specifications, accepting carton dimensions from 65 x 30 x 12 mm up to 150 x 85 x 45 mm, and is specifically designed for pharmaceutical, nutraceutical, cosmetic, and consumer goods manufacturers who require consistent carton forming, product insertion, leaflet folding, and multi-mode carton sealing in a single integrated process.

The vertical cartoning architecture feeds products from the top into pre-erected cartons held in vertical stations. This approach is well-suited for products that are tall, narrow, or top-heavy, where horizontal cartoning would risk product tipping or damage during insertion. The machine completes the entire sequence automatically, from carton blank erection through finished carton discharge, requiring operator attention only for periodic magazine loading and quality verification.

Technical Specifications

• Model: Ry-80LZH-C
• Cartoning Speed: 60 to 80 cartons per minute
• Carton Quality Requirement: 250 to 350 g per square meter
• Carton Dimension Range (L x W x H): 65 to 150 mm x 30 to 85 mm x 12 to 45 mm
• Leaflet Paper Quality: 60 to 70 g per square meter
• Leaflet Unfolded Size: 130 x 90 mm (minimum)
• Leaflet Fold Range: 1 to 4 folds
• Compressed Air Working Pressure: 0.6 MPa minimum
• Air Consumption: 120 to 160 liters per minute
• Power Supply: 380V, 50Hz
• Main Motor Power: 1.5 KW
• Machine Weight: 1100 kg
• Overall Dimensions (L x W x H): 1200 x 990 x 1700 mm

Key Features

1. International Brand Electrical Components: The control system uses PLC logic, touch screen HMI, and frequency inverters from recognized global manufacturers, ensuring long-term parts availability and worldwide technical support. This component strategy reduces lifetime maintenance costs and eliminates the supply chain risk associated with proprietary control hardware.
2. Human-Machine Interface Operation: All machine functions are accessible through the touch screen interface, including speed adjustment, fold count selection, batch number printing, and fault diagnostics. The interface guides operators through changeover sequences with step-by-step prompts, reducing the learning curve for new staff.
3. Overload Protection: The machine automatically stops when mechanical load exceeds safe operating parameters. This protects both the product and the machine drivetrain from damage caused by jams, misaligned cartons, or foreign objects on the conveyor.
4. Missing Product and Leaflet Rejection: Optical sensors verify the presence of both the product and the leaflet at each insertion station. If either is missing, the machine automatically rejects the incomplete carton from the line before the sealing station, preventing empty or incomplete packages from reaching the end customer.
5. Automatic Fault Display and Alarm: When a fault occurs, the touch screen displays the specific error type and location, accompanied by an audible alarm. This diagnostic capability enables maintenance technicians to identify and resolve issues rapidly, minimizing unplanned downtime.
6. Production Counting: The system automatically counts finished products, providing real-time output data on the HMI. This data supports batch documentation requirements and production planning.

Working Principle: Six-Stage Cartoning Sequence

The vertical cartoning process follows a six-stage sequence that transforms flat carton blanks into sealed, finished packages:

1. Carton Erecting: Flat carton blanks are retrieved from the magazine by a vacuum suction system or mechanical arm and erected into an open box shape. The erected carton is held in a vertical station with the top opening facing upward, ready to receive the product.
2. Carton Placement: The open carton is positioned in the vertical holding station, where mechanical guides maintain its shape and alignment during the product insertion phase.
3. Product Loading: Products are fed vertically from above into the waiting carton. This can be accomplished through manual feeding for semi-automatic configurations or through automated feeding systems such as vibratory feeders, conveyor belts, or pick-and-place robotic arms for fully automatic operation.
4. Leaflet Insertion: A folded instruction leaflet or product information sheet is inserted into the carton alongside the product. The leaflet folding mechanism supports 1 to 4 fold configurations, and the fold count is adjustable through the touch screen without mechanical changeover.
5. Carton Sealing: Once the product and leaflet are inside, the top and bottom flaps of the carton are folded inward. The flaps are then secured using one of two methods: mechanical tuck-in closure or hot-melt adhesive application, depending on the machine configuration and carton type. Both methods create a secure, tamper-evident closure suitable for pharmaceutical and retail packaging.
6. Discharge: The sealed carton is released from the holding station and discharged onto the outfeed conveyor, where it proceeds to downstream operations such as case packing, palletizing, or direct shipping preparation.

Applications and Compatible Products

The Ry-80LZH-C accommodates a diverse range of primary packaging formats for secondary cartoning:

• Pharmaceutical bottles: Round or square plastic bottles containing tablets, capsules, or liquid medicines, including child-resistant and senior-friendly closure systems.
• Tube products: Aluminum or plastic laminate tubes containing ointments, creams, gels, and pastes for pharmaceutical and cosmetic applications.
• Sachets and stick packs: Pre-filled sachets containing powders, granules, or liquids for single-dose pharmaceutical and nutraceutical products.
• Blister packs: Aluminum-plastic blister cards containing tablets or capsules, including tropical blister formats for high-humidity climate markets.
• Cosmetic containers: Jars, bottles, and compact cases for skincare, color cosmetics, and personal care products.
• Consumer goods: Small boxed items, electronic accessories, and household products within the specified dimension range.

Batch Number Printing

The machine includes a batch number stamping station that prints production batch codes, expiration dates, and manufacturing dates on each carton during the cartoning sequence. This inline printing capability eliminates the need for a separate coding operation, reducing line complexity and ensuring that every carton carries traceability information before it leaves the machine.

Sealing Options

The Ry-80LZH-C supports two primary carton sealing methods, selectable based on carton design and regulatory requirements:

• Tuck-in closure: Carton flaps are mechanically folded and tucked into slots on the opposing flap. This method requires no consumable materials and is suitable for cartons designed with tuck-in flap geometry.
• Hot-melt adhesive: A heated adhesive is applied to the flap interface, creating a bonded seal that provides tamper evidence and enhanced structural integrity during transport. This method is preferred for pharmaceutical cartons requiring evidence of opening and for retail products where shelf-ready packaging stability is important.

Quality Assurance and Compliance

Each machine is manufactured under the ISO 9001:2015 quality management system and carries CE certification. The 380V three-phase power supply meets industrial electrical standards for heavy machinery. The construction uses SUS304 stainless steel for the frame and product-contact surfaces, complying with GMP-oriented pharmaceutical production requirements.

Hangzhou Ruiyi Machinery Technology Co., Ltd maintains a 12-hour maximum response time for all customer service inquiries and provides lifetime technical assistance. The company has supplied cartoning equipment to manufacturers across more than 50 countries, with installations operating under regulatory frameworks including United States FDA, European Medicines Agency, and regional food and drug authorities.

Delivery and After-Sales Support

Standard delivery for a single Ry-80LZH-C unit is 7 to 15 working days, while complete production line orders require 20 to 30 working days. Each machine ships with operation manuals, installation video guides, and remote technical support access. On-site installation, operator training, and preventive maintenance visits by a service engineer are available and can be scheduled based on customer location.

Contact Us

For carton specification verification, integration planning, or to request a quotation for your specific product range, our automation engineering team is available:

tel:+86-13868159610
email:[email protected]

Authored by David Liu, Automation Specialist at Hangzhou Ruiyi Machinery Technology Co., Ltd. David specializes in vertical cartoning system integration and has commissioned packaging lines for pharmaceutical and consumer goods manufacturers across 25 countries over the past 14 years.