Hangzhou Ruiyi Machinery Technology Co., LTD

Hangzhou Ruiyi Machinery Technology Co., LTD

Effervescent Tablet Packing Machine

Effervescent Feeding & Sorting Tablets Tube Filling Machine

Effervescent Feeding & Sorting Tablets Tube Filling Machine

Effervescent Feeding & Sorting Tablets Tube Filling Machine

Ry-80PTG-D

Introduction
Working Principle
Features

Introduction

Machine Introduction

The machine adopts PLC and touch screen control, and Chinese menu display on touch screen, consists with tube unscrambler, tube pushing, cap feeder, and cap pressing, realizing the electromechanical integration. It is simple to operate and easy to maintain.

Technical Parameters

1	Capacity	60-80 bottles/minute
2	Filling accuracy	≥99%
3	Applicable specifications	Tube bottle
4	Rate of Cap pressing	≥99%
5	Push the tablet way	Continuous
6	Gas source	Provide by buyer
7	Power	5KW 220V single phase
8	Weight	800KGS
9	Overall dimensions	550018001800mm(LWH)

Working Principle

1. Tablet Feeding and Orientation

Tablets are loaded into a hopper.
A vibration or rotary feeding system ensures tablets are aligned properly and fed one by one into the counting system.
This prevents tablets from overlapping or breaking.

2. Counting System

An electronic or mechanical counting unit precisely counts the required number of effervescent tablets.
The counting mechanism ensures accuracy, usually with photoelectric sensors or mechanical slots.

3. Tube Feeding and Positioning

Empty tubes are automatically fed into the machine from a storage magazine.
Tubes are positioned upright and ready for filling.
A conveyor or indexing system moves each tube into the filling station.

4. Tablet Filling

The counted tablets are dropped into the tube in sequence.
The filling system is designed to minimize impact and avoid chipping or powder generation.

5. Capping and Sealing

After filling, tubes move to the capping station.
Plastic caps with desiccant (to absorb moisture) are automatically placed and pressed onto the tube.
Some models may also use induction sealing or mechanical pressing to ensure airtight closure.

6. Output and Collection

Finished tubes are discharged onto an output conveyor or collection tray.
Optional coding or labeling systems can be added for batch numbers, expiry dates, or branding.

Features

1. High Precision Counting

Automatic Tablet Counting: The machine uses an advanced counting system (e.g., electronic or mechanical sensors) to ensure the exact number of effervescent tablets are filled in each tube. This reduces human error and ensures consistent packaging.

2. Fast Production Speed

High-speed Operation: The machine is designed for rapid production, allowing high volumes of tablets to be processed and filled in a short time, improving overall production efficiency.

3. Minimal Tablet Damage

Gentle Handling: The design of the machine ensures that tablets are handled with care during the filling process, minimizing breakage or powdering of the tablets. This is particularly important for effervescent tablets, which can be fragile.

4. GMP Compliance

Good Manufacturing Practices (GMP): The machine is built to meet GMP standards, ensuring hygiene, safety, and reliability in pharmaceutical and nutraceutical production environments.

5. Automatic Tube Handling

Efficient Tube Feeding: The machine automatically feeds empty tubes, aligns them for filling, and positions them for capping. This reduces manual labor and ensures consistent packaging.

6. Versatile for Different Tube Sizes

Adjustable for Various Tube Sizes: The machine can be easily adjusted to accommodate different tube sizes, providing flexibility for manufacturers producing a range of products.

7. Integration with Other Systems

Optional Features: The machine can be integrated with additional systems like labeling, printing, and coding for batch information, expiry dates, or other necessary details.

8. Leak-proof and Airtight Sealing

Secure Sealing: After filling, the tubes are automatically sealed with caps or induction sealing, ensuring that the product is airtight and protected from moisture. This is critical for maintaining the integrity of effervescent tablets.

9. Minimal Maintenance

Easy to Maintain: The machine is designed for ease of maintenance, with user-friendly interfaces for troubleshooting and quick adjustments. Its robust design reduces the likelihood of downtime.

10. Compact and Space-saving

Efficient Footprint: The machine is typically compact, making it suitable for installation in production lines where space may be limited, without sacrificing efficiency or speed.