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Effervescent Feeding & Sorting Tablets Tube Filling Machine

Ry-80PTG-D

  • Introduction
  • Working Principle
  • Features
  • Frequently Asked Questions
Introduction

Machine Introduction

The machine adopts PLC and touch screen control, and Chinese menu display on touch screen, consists with tube unscrambler, tube pushing, cap feeder, and cap pressing, realizing the electromechanical integration. It is simple to operate and easy to maintain.

Technical Parameters

Capacity

60-80 bottles/minute

Filling accuracy

≥99%

Applicable specifications

Tube bottle

Rate of Cap pressing 

≥99%

Push the tablet way

Continuous

Gas source

Provide by buyer

Power

5KW  220V single phase

Machine Weight

800KGS

Overall dimensions

5500*1800*1800mm(L*W*H)

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Working Principle

1. Tablet Feeding and Orientation

  • Tablets are loaded into a hopper.

  • A vibration or rotary feeding system ensures tablets are aligned properly and fed one by one into the counting system.

  • This prevents tablets from overlapping or breaking.

2. Counting System

  • An electronic or mechanical counting unit precisely counts the required number of effervescent tablets.

  • The counting mechanism ensures accuracy, usually with photoelectric sensors or mechanical slots.

3. Tube Feeding and Positioning

  • Empty tubes are automatically fed into the machine from a storage magazine.

  • Tubes are positioned upright and ready for filling.

  • A conveyor or indexing system moves each tube into the filling station.

4. Tablet Filling

  • The counted tablets are dropped into the tube in sequence.

  • The filling system is designed to minimize impact and avoid chipping or powder generation.

5. Capping and Sealing

  • After filling, tubes move to the capping station.

  • Plastic caps with desiccant (to absorb moisture) are automatically placed and pressed onto the tube.

  • Some models may also use induction sealing or mechanical pressing to ensure airtight closure.

6. Output and Collection

  • Finished tubes are discharged onto an output conveyor or collection tray.

  • Optional coding or labeling systems can be added for batch numbers, expiry dates, or branding.

Features

1. High Precision Counting

  • Automatic Tablet Counting: The machine uses an advanced counting system (e.g., electronic or mechanical sensors) to ensure the exact number of effervescent tablets are filled in each tube. This reduces human error and ensures consistent packaging.

2. Fast Production Speed

  • High-speed Operation: The machine is designed for rapid production, allowing high volumes of tablets to be processed and filled in a short time, improving overall production efficiency.

3. Minimal Tablet Damage

  • Gentle Handling: The design of the machine ensures that tablets are handled with care during the filling process, minimizing breakage or powdering of the tablets. This is particularly important for effervescent tablets, which can be fragile.

4. GMP Compliance

  • Good Manufacturing Practices (GMP): The machine is built to meet GMP standards, ensuring hygiene, safety, and reliability in pharmaceutical and nutraceutical production environments.

5. Automatic Tube Handling

  • Efficient Tube Feeding: The machine automatically feeds empty tubes, aligns them for filling, and positions them for capping. This reduces manual labor and ensures consistent packaging.

6. Versatile for Different Tube Sizes

  • Adjustable for Various Tube Sizes: The machine can be easily adjusted to accommodate different tube sizes, providing flexibility for manufacturers producing a range of products.

7. Integration with Other Systems

  • Optional Features: The machine can be integrated with additional systems like labeling, printing, and coding for batch information, expiry dates, or other necessary details.

8. Leak-proof and Airtight Sealing

  • Secure Sealing: After filling, the tubes are automatically sealed with caps or induction sealing, ensuring that the product is airtight and protected from moisture. This is critical for maintaining the integrity of effervescent tablets.

9. Minimal Maintenance

  • Easy to Maintain: The machine is designed for ease of maintenance, with user-friendly interfaces for troubleshooting and quick adjustments. Its robust design reduces the likelihood of downtime.

10. Compact and Space-saving

  • Efficient Footprint: The machine is typically compact, making it suitable for installation in production lines where space may be limited, without sacrificing efficiency or speed.

Frequently Asked Questions

1. What products can your counting and packaging line handle?

Our machines are suitable for:

· Capsules

· Tablets

· Gummies

· Softgels

· Pills

· Effervescent tablets

Different products may require different channel configurations and feeding systems.

2. What counting accuracy can your machine achieve?

Our electronic counting machines can reach up to 99.8% counting accuracy under normal production conditions.

For sticky products such as gummies, slight deviations may occur because products can overlap during feeding.

3. Can one machine handle different bottle sizes?

Yes.

Our machines support quick bottle size changeover by adjusting guide rails, vibration channels, and bottle positioning systems.

Suitable for:

· Round bottles

· Square bottles

· PET bottles

· HDPE bottles

4. What is the production speed?

Production speed depends on:

· Product size

· Product shape

· Bottle quantity

· Machine model

Examples:

· 8-channel counter: up to 25–40 bottles/min

· 16-channel counter: up to 40–70 bottles/min

· 24/32-channel counter: higher speeds available

5. Can your machines work with gummies?

Yes.

We provide counting solutions specially designed for gummies and sticky products.

Our machines use:

· Anti-stick feeding systems

· Adjustable vibration control

· Intelligent counting sensors

6. Do you provide complete bottling lines?

Yes.

We provide complete automatic counting and bottling solutions including:

· Bottle unscrambler

· Electronic counting machine

· Desiccant inserter

· Capping machine

· Induction sealing machine

· Labeling machine

· Collection turntable

7. Are your machines CE certified?

Yes.

Most of our machines support CE certification and comply with international export standards.

Additional certifications can be discussed according to your market requirements.

8. What voltage do your machines support?

Standard power supply:

· AC 220V / 50-60Hz

We can also customize:

· 110V

· 380V

· 415V

· Different plug standards

According to your country requirements.

9. How long is the delivery time?

Normally:

· Single machine: 7–15 working days

· Complete production line: 20–30 working days

Delivery time may vary during peak seasons.

10. Do you provide installation and after-sales service?

Yes.

We provide:

· Operation manuals

· Installation videos

· Online technical support

· Remote troubleshooting

· Lifetime technical assistance

Engineers overseas service can also be arranged if needed.

11. Can the machine connect with our existing production line?

Yes.

Our machines support integration with existing packaging systems and conveyors.

We can customize:

· Conveyor height

· Signal connection

· Feeding direction

· Layout design

12. What materials are used for the machine?

Main machine material:

· SUS304 stainless steel

Product contact parts:

· SUS316 stainless steel (optional)

Machines comply with GMP-oriented pharmaceutical production requirements.

13. Do you support OEM or customized solutions?

Yes.

We support:

· OEM branding

· Customized machine size

· Customized hopper design

· Multi-language interface

· Special product handling solutions

14. Which countries have you exported to?

Our machines have been exported to:

· USA

· Canada

· Spain

· Germany

· Mexico

· Thailand

· Indonesia

· Middle East countries

· South America

And many other regions worldwide.

15. How can I get a quotation?

Please send us:

· Product photos

· Product size

· Bottle type

· Required speed

· Voltage requirement

Our engineers will recommend the most suitable solution for you.

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Certificate

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