Automatic Horizontal Pouch Packaging Machine with PLC Control for Efficient Packing

Machine Introduction

The premade bag packaging machine has an extremely wide range of applications and can be used with materials such as paper-plastic composite, plastic-plastic composite, aluminum-plastic composite, and PE composite. It has low packaging material loss, uses pre-made bags, ensures perfect patterns, and high-quality sealing, thereby enhancing the product's appearance. Additionally, the machine can be used for multiple purposes. By pairing different weighing devices for various materials, it can achieve fully automatic packaging for granules, powders, block materials, liquids, soft cans, toys, hardware parts, and more.

Technical Parameters

Written by Ryan Murphy, Premade Bag Packaging Systems Engineer at Hangzhou Ruiyi Machinery Technology Co., Ltd. I have configured horizontal pouch packaging systems for food, pharmaceutical, and hardware manufacturers for over 12 years, with installations across 32 countries specializing in multi-product format flexibility.

What This Machine Does

The Ry-200FGD-J is a horizontal premade bag packaging machine that automatically picks up, opens, fills, seals, and discharges pre-formed pouches at speeds of 20 to 40 bags per minute. Unlike vertical form-fill-seal machines that form bags from roll stock, this machine uses pre-made bags, ensuring perfect printed graphics and consistent bag quality. It handles a wide range of products including granules, powders, block materials, liquids, soft cans, toys, and hardware parts by pairing with different weighing and filling devices. The PLC control system with touch screen interface manages the entire packaging cycle, from bag pickup through finished product discharge.

Technical Specifications

• Model: Ry-200FGD-J
• Packing speed: 20-40 bags per minute
• Measuring range: 100-5,000g
• Gas consumption: 0.73 cubic meters per minute
• Power supply: 415V, 50/60Hz, 1.4kW
• Machine weight: 260kg
• Compatible bag materials: Paper-plastic composite, plastic-plastic composite, aluminum-plastic composite, PE composite

How Horizontal Premade Bag Packaging Works

Operators place hundreds of pre-made bags in the machine's bag pickup area. The machine's automated bag pickup mechanism selects one bag at a time and transfers it to the filling station. A date coding device prints production dates or batch numbers on the bag. The bag opening mechanism then uses compressed air or mechanical fingers to open the bag mouth. Once the bag is fully opened, the machine sends a signal to the paired weighing device, which measures and dispenses the product into the bag. After filling, the sealing station closes the bag using heat sealing, and the finished product is discharged onto an output conveyor. The entire cycle repeats continuously, with each station operating in synchronized rotation to maintain consistent throughput.

Key Features for Versatile Packaging Operations

1. Multi-product capability: By pairing with different weighing and filling devices including auger fillers, volumetric cups, multi-head weighers, and liquid pumps, the machine handles granules, powders, solids, liquids, and irregular hardware parts on a single platform.
2. Premade bag quality advantage: Using pre-made bags ensures perfect printed graphics, consistent bag dimensions, and high-quality seals that enhance product shelf appeal compared to roll-stock formed bags.
3. Servo motor auger drive: The filling system uses a servo-driven screw auger for precise powder dosing, with weight feedback and proportion tracking that eliminates weight variations across bags.
4. Quick-disconnect hopper design: The hopper can be separated or opened without tools for thorough cleaning between product changeovers, reducing downtime in multi-product production environments.
5. PLC and touch screen control: The programmable control system stores up to 10 sets of filling parameters for different materials, enabling instant recipe recall when switching products.
6. Variable fill weight storage: The system saves parameter sets for different filling weights associated with different materials, eliminating the need to recalibrate when returning to a previously run product.
7. Interchangeable auger components: Replacing the auger screw and filling tube accommodates material types from ultra-fine powders to coarse granules, extending the machine's application range.
8. Low material waste: Premade bag packaging generates minimal packaging material waste compared to roll-stock systems, as bags are pre-formed and quality-checked before use.

Applications Across Multiple Industries

Food manufacturers use this machine for packaging snack foods, coffee beans, frozen foods, dried fruits, confectionery, and pet food in premade stand-up pouches, flat bags, and quad-seal bags. Pharmaceutical companies package powder medications, medical device kits, and healthcare products. Hardware and industrial product manufacturers package fasteners, small parts, and components. The machine's ability to handle fill weights up to 5,000g makes it suitable for both retail-size and bulk packaging formats. Contract packaging companies particularly value the format flexibility, as a single machine can serve clients across different product categories by simply changing the filling device and bag format.

Material Construction and Compliance

The machine structure uses stainless steel construction for durability and hygiene compliance. Product contact parts can be specified in SUS316 stainless steel for applications requiring enhanced corrosion resistance. The machine design follows GMP-oriented principles suitable for food and pharmaceutical manufacturing. CE certification is supported for international export.

Optional Features and Customization

Beyond the standard packaging cycle, the machine supports additional features including emergency stop systems, automatic card insertion for promotional materials, and abnormal discharge detection. OEM branding, customized machine dimensions, multi-language interfaces, and special product handling solutions are available to meet specific production requirements.

After-Sales Support

Each machine ships with operation manuals and installation videos. Online technical support, remote troubleshooting, and lifetime technical assistance are provided. Overseas engineer installation and operator training can be arranged. Standard delivery time is 7 to 15 working days for single machines and 20 to 30 working days for complete production lines.

Contact Information

For premade bag packaging consultation, filling device selection, or production line design:

Phone: tel:+86-13868159610
Email: email:[email protected]