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Automatic Bottle Capping Machine High-Speed Capper for Sealing Efficiency

Ry-CM-3

  • Introduction
  • Product Overview
Introduction

Machine Introduction

Automatic Linear Screw Capping Machine is suitable for plastic and metal screw cap, which can handle a wide range of bottles without any change-parts for different bottle sizes. Our capping machine consists of two main components: the cap screwing unit and the cap feeding system with hopper. This capping machine is very  ideal for application in Pharmaceutical, Food, Beverage, Cosmetic and other industries.

Technical Parameters

Model Name

Ry-CM-3

Applicable Bottle Size

Diameter ≤ 120mm

Height: 40-170mm

Applicable Cap Size

Diameter ≤ 90mm

Height: 10-25mm

Capacity

10-100 bottles/min

Voltage

220V  50Hz  Single Phase

Power

1.8KW

Air Consumption

0.6Mpa  3L/min

Machine weight

510kg

Overall Dimension (L*W*H)

2280*1080*1940mm

Machine Layout

Automatic Bottle Capping Machine High-Speed Capper for Sealing Efficiency supplier

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Product Overview
EN | CN

Automatic Bottle Capping Machine High-Speed Capper for Sealing Efficiency

The Ry-CM-3 automatic linear screw capping machine applies plastic and metal screw caps to bottles at speeds ranging from 10 to 100 bottles per minute. Designed for pharmaceutical, food, beverage, and cosmetic production lines, this capper handles bottle diameters up to 120mm and cap diameters up to 90mm without requiring change parts when switching between different bottle sizes. That capability alone saves production teams hours of downtime typically lost to mechanical reconfiguration during product changeovers.

The machine weighs 510 kg and occupies a footprint of 2,280 x 1,080 x 1,940 mm, positioning it as a mid-range capping solution for facilities processing moderate to high bottle volumes. A 1.8 kW motor drives the conveyor, cap elevator, and three pairs of spinning screw wheels that tighten each cap to the correct torque. The system requires a compressed air supply at 0.6 MPa with a consumption rate of 3 liters per minute for the pneumatic cap feeding and bottle separation mechanisms.

Technical Specifications

  • Model: Ry-CM-3
  • Applicable Bottle Size: Diameter up to 120mm, Height 40-170mm
  • Applicable Cap Size: Diameter up to 90mm, Height 10-25mm
  • Capacity: 10-100 bottles per minute
  • Voltage: 220V, 50Hz, Single Phase
  • Power: 1.8 kW
  • Air Consumption: 0.6 MPa, 3 L/min
  • Machine Weight: 510 kg
  • Dimensions (L x W x H): 2,280 x 1,080 x 1,940 mm

How the Capping Process Works

The capping cycle begins when an operator pours caps into the hopper. A cap elevator automatically sorts and lifts the caps, conveying them through a feeding chute to the cap loading position. Meanwhile, the conveyor belt brings bottles forward continuously, and a bottle separation mechanism maintains precise spacing between consecutive bottles to ensure each one receives exactly one cap.

As each bottle passes the end of the cap feeding chute, a cap is automatically applied onto the bottle mouth. A cap pressing head then presses the cap to a horizontal angle, preparing it for the screwing stage. Three pairs of constantly spinning wheels rotate in sequence to tighten the cap, with each pair applying progressive torque until the cap reaches the correct tightness. After capping, an aluminum foil detection device checks each bottle for the presence of a foil liner inside the cap. Bottles missing the foil liner are automatically rejected from the line, preventing incomplete packages from reaching downstream labeling and cartoning stations.

Key Features

  • Stainless Steel Construction: The machine body is fabricated from high-quality 304 stainless steel, providing durability and resistance to corrosion and oxidation in demanding production environments.
  • Automatic Cap Distribution: The cap chute system is designed for specific cap types and production speeds, ensuring steady cap supply without manual intervention during operation.
  • Bottle Separation Mechanism: A distinctively designed bottle separation mechanism controls the distance between bottles on the conveyor, improving capping accuracy and preventing misaligned cap application.
  • Adjustable Capping Wheels: A handwheel adjusts the distance between cap-screwing wheels to match the diameter of any cap within the machine range. Operators can also freely adjust bottle clamping rails and cap feeding chute spacing to accommodate different bottle and cap combinations.
  • Aluminum Foil Detection and Auto-Reject: An integrated detection device checks for aluminum foil inside each bottle cap after screwing. Bottles without foil are automatically rejected, ensuring only fully sealed and properly lined bottles continue down the line. This detection function can be disabled when processing metal caps.
  • No Bottle, No Cap System: The cap feeding mechanism activates only when a bottle is present at the capping position, preventing cap waste and jamming during gaps in bottle flow.
  • No Change Parts Required: Switching between different bottle sizes requires no physical change parts. Operators adjust guide rails, cap feeding chute position, and capping wheel spacing using handwheels and touch screen settings, reducing changeover time to minutes instead of hours.

Applications Across Industries

Pharmaceutical manufacturers deploy the Ry-CM-3 for capping medicine bottles, syrup containers, and supplement jars with plastic screw caps or metal caps. Food and beverage producers use it for sauce bottles, juice containers, cooking oil bottles, and condiment packaging. Cosmetic companies rely on it for skincare cream jars, lotion bottles, and serum containers. The machine handles round, square, PET, and HDPE bottles within its specified size range, covering the majority of standard container formats used in these industries.

Quality Standards and Compliance

The Ry-CM-3 is built with a SUS304 stainless steel frame and meets GMP-oriented pharmaceutical production requirements. Optional SUS316 stainless steel contact parts are available for applications requiring enhanced chemical resistance. CE certification is supported, and the machine complies with international export standards for packaging equipment shipped to North America, Europe, the Middle East, and Southeast Asia.

Hangzhou Ruiyi Machinery Technology Co., Ltd. has manufactured packaging machinery for over 20 years. The company operates a 70-person facility with a dedicated 10-engineer R&D division, exporting equipment to 50 countries worldwide including the United States, Canada, Germany, Spain, Mexico, Thailand, and Indonesia.

Integration with Complete Bottling Lines

The capping machine serves as a critical component within an automated bottling line, positioned after the counting or filling station and before the induction sealing and labeling stations. It integrates with:

  • Bottle unscramblers for automatic container feeding
  • Electronic counting machines for tablet and capsule filling
  • Liquid or powder filling machines for beverage and food containers
  • Induction sealing machines for tamper-evident foil seals applied after capping
  • Labeling machines for product identification
  • Cartoning machines for secondary packaging

Conveyor height, signal interface protocols, and feeding direction are customizable to match your existing line layout.

After-Sales Support

Every machine includes operation manuals and installation videos. Remote technical support and troubleshooting services are provided for the lifetime of the equipment. Overseas engineer visits for installation and training can be arranged based on project requirements. Single machine delivery typically takes 7 to 15 working days, with complete integrated production lines requiring 20 to 30 working days depending on configuration complexity.

Contact Us for Pricing and Technical Consultation

To request a quotation, please provide your bottle specifications including diameter and height, cap type and dimensions, required capping speed, and local voltage. Our engineering team will recommend the appropriate configuration and provide a detailed proposal.

Written by Mark Thompson, Mechanical Engineering Lead at Hangzhou Ruiyi Machinery Technology Co., Ltd.

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Certificate

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