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Streamline Production: High-Speed Capsule Filling Machine for Pharma Industry

NJP-1200C

  • Introduction
  • Product Overview
Introduction

Machine Introduction

The NJP-1200C Fully Automatic Capsule Filling Machine is widely used in the pharmaceutical industry, especially for medium-scale drug production. With a high-quality stainless steel construction, it ensures durability, stability, and compliance with pharmaceutical standards. The machine is equipped with an automatic electronic counter and computer-controlled speed adjustment, precisely completing capsule positioning, separation, filling, and locking, significantly improving production efficiency while reducing manual labor.

Technical Parameters

Model Name NJP-1200C
Maximum Output 72,000 capsules/hour
Machine Weight 1,100 kg
Machine Dimensions 1090 × 905 × 2070 mm (Height with automatic powder feeding machine: 2500 mm)
Power Supply 380/220V, 50Hz
Total Power 5.5 kW
Number of Holes 9
Vacuum Capacity 40 m³/h, -0.04 to -0.08 MPa
Dust Suction 24.5 kPa, 210 m³/h
Compressed Air Consumption 5 m³/h, Pressure 0.3–0.4 MPa
Water Supply Flow rate 500 L/h, Pressure 0.1–0.2 MPa
Water Supply Requirements Circulating water using a water-ring vacuum pump with reservoir, external water source can be connected
Working Noise ≤75 dBA
Working Temperature 21°C ± 3°C
Working Relative Humidity 40–55%
Capsule Feeding Rate Empty capsules ≥99.9%, Filled capsules ≥99.8%
Capsule Size Compatibility 00#–5# capsules
Filling Accuracy Western medicine ±3%, Chinese medicine ±4%
Filling Range Powder, granules, micro-pellets, tablets
Special Function Powder collection system
Material Parts in direct contact with medicine are made of 316L stainless steel
Compliance Fully compliant with GMP requirements
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Product Overview

The NJP-1200C Fully Automatic Capsule Filling Machine delivers a maximum output of 72,000 capsules per hour, making it a workhorse for medium-scale pharmaceutical drug production. Engineered with high-quality stainless steel construction and fully compliant with GMP requirements, this machine automates the complete capsule production cycle: positioning, separation, filling, and locking. The NJP-1200C handles capsule sizes 00# through 5# and fills powder, granules, micro-pellets, and tablets with dosing accuracy of ±3% for western medicine and ±4% for traditional Chinese medicine. Parts in direct contact with medicinal materials are made of 316L stainless steel, ensuring pharmaceutical-grade safety and corrosion resistance.

Technical Specifications

  • Model: NJP-1200C
  • Maximum Output: 72,000 capsules/hour
  • Number of Holes: 9
  • Power Supply: 380/220V, 50Hz
  • Total Power: 5.5kW
  • Vacuum Capacity: 40m³/h, -0.04 to -0.08MPa
  • Dust Suction: 24.5kPa, 210m³/h
  • Compressed Air Consumption: 5m³/h, pressure 0.3–0.4MPa
  • Water Supply: Flow rate 500L/h, pressure 0.1–0.2MPa (circulating water with water-ring vacuum pump)
  • Working Noise: ≤75dBA
  • Working Temperature: 21°C ± 3°C
  • Working Relative Humidity: 40–55%
  • Capsule Feeding Rate: Empty capsules ≥99.9%, filled capsules ≥99.8%
  • Capsule Size Compatibility: 00#–5#
  • Filling Accuracy: Western medicine ±3%, Chinese medicine ±4%
  • Filling Range: Powder, granules, micro-pellets, tablets
  • Material (Contact Parts): 316L stainless steel
  • Machine Weight: 1,100kg
  • Machine Dimensions (L×W×H): 1090×905×2070mm (height with automatic powder feeding machine: 2500mm)

Core Features

  • High-Efficiency Production: The automated control system drives rapid capsule filling at up to 72,000 capsules per hour, meeting the demands of medium to high-volume pharmaceutical manufacturing.
  • Accurate Dosage Control: A built-in electronic counter and computer-controlled speed adjustment ensure each capsule receives the precise fill weight, meeting strict pharmaceutical regulatory requirements.
  • User-Friendly Touch Screen Interface: Intuitive controls allow operators to set production parameters, monitor filling status, and adjust speeds without specialized training.
  • Fully Automated Operation: Automatic capsule feeding, separation, filling, and sealing reduce human intervention, improving operational safety and production stability while lowering labor costs.
  • Modular Design: Components are designed as modules for straightforward maintenance and replacement, reducing long-term operational costs and minimizing service downtime.
  • Powder Collection System: An integrated powder collection system captures excess powder during filling, maintaining a clean working environment and reducing material waste.

How It Works

The capsule filling process follows a precise sequence. Empty capsules are fed into the machine, where they are automatically separated and oriented into the filling station. The dosing mechanism measures the required powder, granules, micro-pellets, or tablets and fills each capsule body with the specified quantity. After filling, the capsule caps and bodies are joined and securely locked using a mechanical locking system, ensuring capsules remain sealed during transport and handling. The entire process is controlled through the touch-screen interface, with integrated sensors detecting misaligned capsules, fill weight deviations, and other anomalies to maintain consistent production quality with minimal downtime.

Applications

The NJP-1200C is designed for pharmaceutical and nutraceutical manufacturing:

  • Pharmaceutical: Prescription drug capsules, OTC medication capsules, traditional Chinese medicine capsules
  • Nutraceutical: Vitamin capsules, herbal supplement capsules, mineral capsules
  • Filling Materials: Powders, granules, micro-pellets, and small tablets for combination capsule formulations

Environmental and Utility Requirements

The machine operates at 21°C ± 3°C with relative humidity between 40% and 55% for optimal capsule handling and powder flow. It requires a water supply with 500L/h flow rate at 0.1–0.2MPa pressure, using a circulating water system with a water-ring vacuum pump and reservoir. An external water source can also be connected. Compressed air consumption is 5m³/h at 0.3–0.4MPa pressure. The vacuum system operates at 40m³/h with -0.04 to -0.08MPa, while the dust suction system runs at 24.5kPa with 210m³/h airflow to maintain a clean production environment.

Quality and Compliance

All parts in direct contact with medicinal materials are manufactured from 316L stainless steel, providing superior corrosion resistance and meeting pharmaceutical-grade cleanliness standards. The machine is fully compliant with GMP requirements for pharmaceutical production. CE certification is available for international markets. Each unit undergoes comprehensive factory testing, including filling accuracy verification across multiple capsule sizes, continuous-run stability checks, and powder collection system performance validation.

After-Sales Support

Hangzhou Ruiyi Machinery Technology Co., Ltd. provides operation manuals, installation videos, online technical support, and remote troubleshooting. Lifetime technical assistance is included with every machine. On-site engineer installation and commissioning service can be arranged for international customers. The modular design facilitates rapid part replacement, and spare parts are stocked for prompt delivery. Standard delivery time for a single machine is 7–15 working days.

Contact Us

For detailed quotations, validation documentation, or to discuss your specific capsule filling requirements, please contact our pharmaceutical equipment team:

Phone: tel:+86-13868159610
Email: email:[email protected]

Written by Nicholas Bryant, Pharmaceutical Manufacturing Engineer

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Certificate

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