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Streamline Production: High-Speed Capsule Filling Machine for Pharma Industry

NJP-1200C

  • Introduction
  • Working Principle
  • Features
Introduction

Machine Introduction

The NJP-1200C Fully Automatic Capsule Filling Machine is widely used in the pharmaceutical industry, especially for medium-scale drug production. With a high-quality stainless steel construction, it ensures durability, stability, and compliance with pharmaceutical standards. The machine is equipped with an automatic electronic counter and computer-controlled speed adjustment, precisely completing capsule positioning, separation, filling, and locking, significantly improving production efficiency while reducing manual labor.

Technical Parameters

Model NJP-1200C
Maximum Output 72,000 capsules/hour
Machine Weight 1,100 kg
Machine Dimensions 1090 × 905 × 2070 mm (Height with automatic powder feeding machine: 2500 mm)
Power Supply 380/220V, 50Hz
Total Power 5.5 kW
Number of Holes 9
Vacuum Capacity 40 m³/h, -0.04 to -0.08 MPa
Dust Suction 24.5 kPa, 210 m³/h
Compressed Air Consumption 5 m³/h, Pressure 0.3–0.4 MPa
Water Supply Flow rate 500 L/h, Pressure 0.1–0.2 MPa
Water Supply Requirements Circulating water using a water-ring vacuum pump with reservoir, external water source can be connected
Working Noise ≤75 dBA
Working Temperature 21°C ± 3°C
Working Relative Humidity 40–55%
Capsule Feeding Rate Empty capsules ≥99.9%, Filled capsules ≥99.8%
Capsule Size Compatibility 00#–5# capsules
Filling Accuracy Western medicine ±3%, Chinese medicine ±4%
Filling Range Powder, granules, micro-pellets, tablets
Special Function Powder collection system
Material Parts in direct contact with medicine are made of 316L stainless steel
Compliance Fully compliant with cGMP requirements
Working Principle

The Automatic Capsule Filling Machine is designed to fill capsules efficiently and accurately. The process begins with the feeding of empty capsules into the machine, where they are automatically separated and oriented. The machine then uses precise dosing mechanisms to fill the capsules with the required powder or granules.

After filling, the capsules are securely locked using a mechanical locking system, ensuring that they remain intact during transport and handling. The entire process is controlled through a user-friendly touch-screen interface, which allows for easy monitoring and adjustment of the machine's settings.

Key features include high-speed operation, automatic filling, and a GMP-compliant stainless-steel construction that ensures safety and durability. The machine is equipped with sensors to detect any errors, such as misaligned capsules, ensuring high-quality production output with minimal downtime.

Features
  • 1. High-Efficiency Production: The automated control system enables fast capsule filling, greatly enhancing production output, suitable for medium to high-volume demands.

  • 2. Accurate Dosage: Built-in electronic counter and speed adjustment ensure precise filling of each capsule, meeting strict pharmaceutical requirements.

  • 3. User-Friendly Interface: Equipped with a touchscreen for intuitive operation, making it easy to set and monitor the production process.

  • 4. Fully Automated Operation: High automation achieves automatic capsule feeding, separation, filling, and sealing, reducing human intervention and improving operational safety and stability.

  • 5. Modular Design: Components are modular for easy maintenance and replacement, lowering long-term operational costs.

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