Get a Free Quote

Our representative will contact you soon.
Email
WhatsApp or Phone Number
Name
Company Name
Message
0/1000

Streamline Production: High-Speed Capsule Filling Machine for Pharma Industry

NJP-1200C

  • Introduction
  • Working Principle
  • Features
  • Frequently Asked Questions
Introduction

Machine Introduction

The NJP-1200C Fully Automatic Capsule Filling Machine is widely used in the pharmaceutical industry, especially for medium-scale drug production. With a high-quality stainless steel construction, it ensures durability, stability, and compliance with pharmaceutical standards. The machine is equipped with an automatic electronic counter and computer-controlled speed adjustment, precisely completing capsule positioning, separation, filling, and locking, significantly improving production efficiency while reducing manual labor.

Technical Parameters

Model Name NJP-1200C
Maximum Output 72,000 capsules/hour
Machine Weight 1,100 kg
Machine Dimensions 1090 × 905 × 2070 mm (Height with automatic powder feeding machine: 2500 mm)
Power Supply 380/220V, 50Hz
Total Power 5.5 kW
Number of Holes 9
Vacuum Capacity 40 m³/h, -0.04 to -0.08 MPa
Dust Suction 24.5 kPa, 210 m³/h
Compressed Air Consumption 5 m³/h, Pressure 0.3–0.4 MPa
Water Supply Flow rate 500 L/h, Pressure 0.1–0.2 MPa
Water Supply Requirements Circulating water using a water-ring vacuum pump with reservoir, external water source can be connected
Working Noise ≤75 dBA
Working Temperature 21°C ± 3°C
Working Relative Humidity 40–55%
Capsule Feeding Rate Empty capsules ≥99.9%, Filled capsules ≥99.8%
Capsule Size Compatibility 00#–5# capsules
Filling Accuracy Western medicine ±3%, Chinese medicine ±4%
Filling Range Powder, granules, micro-pellets, tablets
Special Function Powder collection system
Material Parts in direct contact with medicine are made of 316L stainless steel
Compliance Fully compliant with GMP requirements
1.jpg2.jpg3.jpg4.jpg5.jpg
Working Principle

The Automatic Capsule Filling Machine is designed to fill capsules efficiently and accurately. The process begins with the feeding of empty capsules into the machine, where they are automatically separated and oriented. The machine then uses precise dosing mechanisms to fill the capsules with the required powder or granules.

After filling, the capsules are securely locked using a mechanical locking system, ensuring that they remain intact during transport and handling. The entire process is controlled through a user-friendly touch-screen interface, which allows for easy monitoring and adjustment of the machine's settings.

Key features include high-speed operation, automatic filling, and a GMP-compliant stainless-steel construction that ensures safety and durability. The machine is equipped with sensors to detect any errors, such as misaligned capsules, ensuring high-quality production output with minimal downtime.

Features
  • 1. High-Efficiency Production: The automated control system enables fast capsule filling, greatly enhancing production output, suitable for medium to high-volume demands.

  • 2. Accurate Dosage: Built-in electronic counter and speed adjustment ensure precise filling of each capsule, meeting strict pharmaceutical requirements.

  • 3. User-Friendly Interface: Equipped with a touchscreen for intuitive operation, making it easy to set and monitor the production process.

  • 4. Fully Automated Operation: High automation achieves automatic capsule feeding, separation, filling, and sealing, reducing human intervention and improving operational safety and stability.

  • 5. Modular Design: Components are modular for easy maintenance and replacement, lowering long-term operational costs.

Frequently Asked Questions

1. What products can your counting and packaging line handle?

Our machines are suitable for:

· Capsules

· Tablets

· Gummies

· Softgels

· Pills

· Effervescent tablets

Different products may require different channel configurations and feeding systems.

2. What counting accuracy can your machine achieve?

Our electronic counting machines can reach up to 99.8% counting accuracy under normal production conditions.

For sticky products such as gummies, slight deviations may occur because products can overlap during feeding.

3. Can one machine handle different bottle sizes?

Yes.

Our machines support quick bottle size changeover by adjusting guide rails, vibration channels, and bottle positioning systems.

Suitable for:

· Round bottles

· Square bottles

· PET bottles

· HDPE bottles

4. What is the production speed?

Production speed depends on:

· Product size

· Product shape

· Bottle quantity

· Machine model

Examples:

· 8-channel counter: up to 25–40 bottles/min

· 16-channel counter: up to 40–70 bottles/min

· 24/32-channel counter: higher speeds available

5. Can your machines work with gummies?

Yes.

We provide counting solutions specially designed for gummies and sticky products.

Our machines use:

· Anti-stick feeding systems

· Adjustable vibration control

· Intelligent counting sensors

6. Do you provide complete bottling lines?

Yes.

We provide complete automatic counting and bottling solutions including:

· Bottle unscrambler

· Electronic counting machine

· Desiccant inserter

· Capping machine

· Induction sealing machine

· Labeling machine

· Collection turntable

7. Are your machines CE certified?

Yes.

Most of our machines support CE certification and comply with international export standards.

Additional certifications can be discussed according to your market requirements.

8. What voltage do your machines support?

Standard power supply:

· AC 220V / 50-60Hz

We can also customize:

· 110V

· 380V

· 415V

· Different plug standards

According to your country requirements.

9. How long is the delivery time?

Normally:

· Single machine: 7–15 working days

· Complete production line: 20–30 working days

Delivery time may vary during peak seasons.

10. Do you provide installation and after-sales service?

Yes.

We provide:

· Operation manuals

· Installation videos

· Online technical support

· Remote troubleshooting

· Lifetime technical assistance

Engineers overseas service can also be arranged if needed.

11. Can the machine connect with our existing production line?

Yes.

Our machines support integration with existing packaging systems and conveyors.

We can customize:

· Conveyor height

· Signal connection

· Feeding direction

· Layout design

12. What materials are used for the machine?

Main machine material:

· SUS304 stainless steel

Product contact parts:

· SUS316 stainless steel (optional)

Machines comply with GMP-oriented pharmaceutical production requirements.

13. Do you support OEM or customized solutions?

Yes.

We support:

· OEM branding

· Customized machine size

· Customized hopper design

· Multi-language interface

· Special product handling solutions

14. Which countries have you exported to?

Our machines have been exported to:

· USA

· Canada

· Spain

· Germany

· Mexico

· Thailand

· Indonesia

· Middle East countries

· South America

And many other regions worldwide.

15. How can I get a quotation?

Please send us:

· Product photos

· Product size

· Bottle type

· Required speed

· Voltage requirement

Our engineers will recommend the most suitable solution for you.

Get a Free Quote

Our representative will contact you soon.
Email
WhatsApp or Phone Number
Name
Company Name
Message
0/1000

Certificate

streamline production high speed capsule filling machine for pharma industry514-0
streamline production high speed capsule filling machine for pharma industry514-1
streamline production high speed capsule filling machine for pharma industry514-2
streamline production high speed capsule filling machine for pharma industry514-3
streamline production high speed capsule filling machine for pharma industry514-4

Get a Free Quote

Our representative will contact you soon.
Email
WhatsApp or Phone Number
Name
Company Name
Message
0/1000