Ry-80XZPTG-D
Machine Introduction
The machine adopts PLC and touch screen control, and Chinese menu display on touch screen, consists with tablet arranging and aluminum packing, tube unscrambler, tube pushing, cap feeder, and cap pressing, realizing the electromechanical integration. It is simple to operate and easy to maintain.
Technical Parameters
Packing speed |
80 -100bottles/minute |
Packing shape |
Cylinder |
Tablet diameter |
18-25mm |
Tablet thickness |
4-10mm |
Tablet length |
70-130mm |
Voltage |
380V (Customizable) |
Power |
5kw |
Machine Weight |
1800KG |
Overall dimensions |
9000*1800*2000mm(L*W*H) |
1. Tablet Arranging
Function: The system uses an automatic tablet arranging mechanism to align and orient the effervescent tablets in a consistent manner, ensuring they are properly positioned for the filling process.
Process: Tablets are gently moved and spaced apart to prevent damage, ensuring smooth handling throughout the machine.
2. Tube Unscrambling
Function: The tube unscrambler automatically feeds and aligns empty tubes in the correct orientation for filling.
Process: Tubes are fed from the storage unit into the unscrambler, which rotates and arranges them upright, ready for filling.
3. Tube Pushing
Function: The tube pushing system ensures smooth and controlled movement of the tubes from one station to the next.
Process: Tubes are pushed into position under the filling station, ensuring they are correctly aligned for the next step in the filling process.
4. Tablet Filling
Function: The counted and arranged tablets are automatically filled into the tubes.
Process: The machine utilizes an advanced counting mechanism to ensure the precise number of effervescent tablets are placed into each tube, avoiding overfilling or underfilling.
5. Cap Feeding
Function: The cap feeder system automatically supplies caps to each tube after filling.
Process: The caps are fed into the machine, aligned, and placed over the filled tubes.
6. Cap Pressing and Sealing
Function: Once the cap is positioned, the machine presses it onto the tube to ensure a secure seal.
Process: The cap pressing system applies the necessary pressure to tightly seal the tube, ensuring the product is airtight and protected from moisture.
7. PLC and Touch Screen Control
Function: The entire process is controlled by a PLC system and a touch screen interface, making it easy to operate and monitor.
Process: The touch screen displays a Chinese menu, allowing the operator to quickly adjust settings, monitor production status, and troubleshoot any issues.
8. Electromechanical Integration
Function: The machine is designed with electromechanical integration, meaning that all components work seamlessly together to optimize efficiency.
Process: The machine integrates electrical controls, mechanical components, and pneumatic systems, ensuring smooth operation with minimal downtime.
9. Easy Operation and Maintenance
Function: The machine is designed for ease of use and requires minimal training for operation.
Process: Regular maintenance is straightforward, with the user-friendly interface providing access to key functions for troubleshooting, maintenance, and operational adjustments.
1. Inverter speed control
2. Automatic control of photoelectric scanning detection
3. Automatic fault alarm system: display fault information and reason, automatically stop the machine
4. Automatic feeding system including tablets feeding, paper feeding, tube feeding, etc. Packing speed can reach 80-100 tubes per minute.
1. What products can your counting and packaging line handle?
Our machines are suitable for:
· Capsules
· Tablets
· Gummies
· Softgels
· Pills
· Effervescent tablets
Different products may require different channel configurations and feeding systems.
2. What counting accuracy can your machine achieve?
Our electronic counting machines can reach up to 99.8% counting accuracy under normal production conditions.
For sticky products such as gummies, slight deviations may occur because products can overlap during feeding.
3. Can one machine handle different bottle sizes?
Yes.
Our machines support quick bottle size changeover by adjusting guide rails, vibration channels, and bottle positioning systems.
Suitable for:
· Round bottles
· Square bottles
· PET bottles
· HDPE bottles
4. What is the production speed?
Production speed depends on:
· Product size
· Product shape
· Bottle quantity
· Machine model
Examples:
· 8-channel counter: up to 25–40 bottles/min
· 16-channel counter: up to 40–70 bottles/min
· 24/32-channel counter: higher speeds available
5. Can your machines work with gummies?
Yes.
We provide counting solutions specially designed for gummies and sticky products.
Our machines use:
· Anti-stick feeding systems
· Adjustable vibration control
· Intelligent counting sensors
6. Do you provide complete bottling lines?
Yes.
We provide complete automatic counting and bottling solutions including:
· Bottle unscrambler
· Electronic counting machine
· Desiccant inserter
· Capping machine
· Induction sealing machine
· Labeling machine
· Collection turntable
7. Are your machines CE certified?
Yes.
Most of our machines support CE certification and comply with international export standards.
Additional certifications can be discussed according to your market requirements.
8. What voltage do your machines support?
Standard power supply:
· AC 220V / 50-60Hz
We can also customize:
· 110V
· 380V
· 415V
· Different plug standards
According to your country requirements.
9. How long is the delivery time?
Normally:
· Single machine: 7–15 working days
· Complete production line: 20–30 working days
Delivery time may vary during peak seasons.
10. Do you provide installation and after-sales service?
Yes.
We provide:
· Operation manuals
· Installation videos
· Online technical support
· Remote troubleshooting
· Lifetime technical assistance
Engineers overseas service can also be arranged if needed.
11. Can the machine connect with our existing production line?
Yes.
Our machines support integration with existing packaging systems and conveyors.
We can customize:
· Conveyor height
· Signal connection
· Feeding direction
· Layout design
12. What materials are used for the machine?
Main machine material:
· SUS304 stainless steel
Product contact parts:
· SUS316 stainless steel (optional)
Machines comply with GMP-oriented pharmaceutical production requirements.
13. Do you support OEM or customized solutions?
Yes.
We support:
· OEM branding
· Customized machine size
· Customized hopper design
· Multi-language interface
· Special product handling solutions
14. Which countries have you exported to?
Our machines have been exported to:
· USA
· Canada
· Spain
· Germany
· Mexico
· Thailand
· Indonesia
· Middle East countries
· South America
And many other regions worldwide.
15. How can I get a quotation?
Please send us:
· Product photos
· Product size
· Bottle type
· Required speed
· Voltage requirement
Our engineers will recommend the most suitable solution for you.
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