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Automated Effervescent Tablet Tube Filling Machine with PLC & Touch Screen Control

Ry-80XZPTG-D

  • Introduction
  • Working Principle
  • Features
Introduction

Machine Introduction

The machine adopts PLC and touch screen control, and Chinese menu display on touch screen, consists with tablet arranging and aluminum packing, tube unscrambler, tube pushing, cap feeder, and cap pressing, realizing the electromechanical integration. It is simple to operate and easy to maintain.

Technical Parameters

1

Packing speed

80 -100bottles/minute

2

Packing shape

Cylinder

3

Tablet diameter

18-25mm

4

Tablet thickness 

4-10mm

5

Tablet length

70-130mm

6

Voltage

380V (Customizable)

7

Power

5kw

8

Weight

1800KG

9

Overall dimensions

9000*1800*2000mm(L*W*H)

Working Principle

1. Tablet Arranging

  • Function: The system uses an automatic tablet arranging mechanism to align and orient the effervescent tablets in a consistent manner, ensuring they are properly positioned for the filling process.

  • Process: Tablets are gently moved and spaced apart to prevent damage, ensuring smooth handling throughout the machine.

2. Tube Unscrambling

  • Function: The tube unscrambler automatically feeds and aligns empty tubes in the correct orientation for filling.

  • Process: Tubes are fed from the storage unit into the unscrambler, which rotates and arranges them upright, ready for filling.

3. Tube Pushing

  • Function: The tube pushing system ensures smooth and controlled movement of the tubes from one station to the next.

  • Process: Tubes are pushed into position under the filling station, ensuring they are correctly aligned for the next step in the filling process.

4. Tablet Filling

  • Function: The counted and arranged tablets are automatically filled into the tubes.

  • Process: The machine utilizes an advanced counting mechanism to ensure the precise number of effervescent tablets are placed into each tube, avoiding overfilling or underfilling.

5. Cap Feeding

  • Function: The cap feeder system automatically supplies caps to each tube after filling.

  • Process: The caps are fed into the machine, aligned, and placed over the filled tubes.

6. Cap Pressing and Sealing

  • Function: Once the cap is positioned, the machine presses it onto the tube to ensure a secure seal.

  • Process: The cap pressing system applies the necessary pressure to tightly seal the tube, ensuring the product is airtight and protected from moisture.

7. PLC and Touch Screen Control

  • Function: The entire process is controlled by a PLC system and a touch screen interface, making it easy to operate and monitor.

  • Process: The touch screen displays a Chinese menu, allowing the operator to quickly adjust settings, monitor production status, and troubleshoot any issues.

8. Electromechanical Integration

  • Function: The machine is designed with electromechanical integration, meaning that all components work seamlessly together to optimize efficiency.

  • Process: The machine integrates electrical controls, mechanical components, and pneumatic systems, ensuring smooth operation with minimal downtime.

9. Easy Operation and Maintenance

  • Function: The machine is designed for ease of use and requires minimal training for operation.

  • Process: Regular maintenance is straightforward, with the user-friendly interface providing access to key functions for troubleshooting, maintenance, and operational adjustments.

Features

1. Inverter speed control

2. Automatic control of photoelectric scanning detection

3. Automatic fault alarm system: display fault information and reason, automatically stop the machine

4. Automatic feeding system including tablets feeding, paper feeding, tube feeding, etc. Packing speed can reach 80-100 tubes per minute.

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