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Automatic Horizontal Sachet Packaging Machine with PLC Touch Screen Control System

Ry-270WZB1-V

  • Introduction
  • Working Principle
  • Features
  • Frequently Asked Questions
Introduction

Machine Introduction

A good choice for customers with insufficient budget. By using Taiwan & Japan made electrical products, the machines achieve good performance while keep the cost at a lower level. These models are making small sachets for small size product doses, They are very versatile machines that can produce individual sachets, and can also make strings with 3 and 4 side seals. The seals can be personalized with several seal patterns.

Technical Parameters

operation

HFFS

Horizontal form fill and seal

Technology concept

Pouch forming

Form the reel

Pouch transport system

intermittent

Construction

Machine frame

Stainless steel 304

parts

Carbon steel and aluminum alloy

Parts in contact with product

Stainless steel 316

 Reel

Reel diameter

400mm

Reel Width

500mm

Reel core

76mm

dimensions

Length×width×height

5600×1100×1600mm

weight

 

3000Kg

Pouch dimensions

Length×width×height

 

Minimum size

Maximum size

 

STU-1

70×120×40

180×270×90

speed(ppm)
volume(ml)

 

 

Speed max

Volume max

 

STU-1

60ppm

1000ml

Consumption

Electrical

 

8kw

 

Air consumption

 

100L/min 0.6Mpa

Electrical Data

 

 

200-460V/50-60Hz/N+G(According to customer requirements customization)

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Working Principle

1. Film Feeding and Forming

  • The machine uses roll film (packaging film) as raw material.

  • The roll film is fed into the machine through a film feeding device and a traction system.

  • The forming unit folds the flat film into a sachet shape, typically creating 3-side or 4-side sealed small bags.

2. Vertical and Horizontal Sealing

  • Vertical sealing: The edges of the packaging film are sealed together with a heating sealing roller or heat sealing mold, forming a continuous cylindrical film.

  • Horizontal sealing: A horizontal sealing knife seals the bag and cuts it at a preset location, creating individual sachets. The PLC control system ensures precise positioning, guaranteeing consistent bag sizes.

3. Automatic Weighing and Filling

  • Depending on the product type, different filling devices are used, such as screw fillers for powders, liquid pumps, cup fillers for granular products, or electronic scales.

  • Once the sachet reaches the filling station, the system automatically fills the bag with the set weight or volume of product.

4. Automatic Cutting and Product Output

  • The horizontal sealing unit completes the final sealing and cuts the sachets apart.

  • The finished sachets are then conveyed via a conveyor belt to the collection or subsequent packaging process.

5. PLC Touch Screen Control

  • The PLC (Programmable Logic Controller) handles the overall process logic, action coordination, and precise control of the machine.

  • The Touch Screen (HMI) provides an interface for operator interaction, allowing the setting of parameters (bag length, filling amount, sealing temperature, speed, etc.), monitoring of operation status, fault detection, and adjustments.

Features

1. Fully automated and high-speed operation.

2. Precise control through PLC and touch screen.

3. Suitable for a variety of products and sachet types.

4. Accurate weighing and filling with minimal waste.

5. Reduced labor requirements with high safety standards.

Frequently Asked Questions

1. What products can your counting and packaging line handle?

Our machines are suitable for:

· Capsules

· Tablets

· Gummies

· Softgels

· Pills

· Effervescent tablets

Different products may require different channel configurations and feeding systems.

2. What counting accuracy can your machine achieve?

Our electronic counting machines can reach up to 99.8% counting accuracy under normal production conditions.

For sticky products such as gummies, slight deviations may occur because products can overlap during feeding.

3. Can one machine handle different bottle sizes?

Yes.

Our machines support quick bottle size changeover by adjusting guide rails, vibration channels, and bottle positioning systems.

Suitable for:

· Round bottles

· Square bottles

· PET bottles

· HDPE bottles

4. What is the production speed?

Production speed depends on:

· Product size

· Product shape

· Bottle quantity

· Machine model

Examples:

· 8-channel counter: up to 25–40 bottles/min

· 16-channel counter: up to 40–70 bottles/min

· 24/32-channel counter: higher speeds available

5. Can your machines work with gummies?

Yes.

We provide counting solutions specially designed for gummies and sticky products.

Our machines use:

· Anti-stick feeding systems

· Adjustable vibration control

· Intelligent counting sensors

6. Do you provide complete bottling lines?

Yes.

We provide complete automatic counting and bottling solutions including:

· Bottle unscrambler

· Electronic counting machine

· Desiccant inserter

· Capping machine

· Induction sealing machine

· Labeling machine

· Collection turntable

7. Are your machines CE certified?

Yes.

Most of our machines support CE certification and comply with international export standards.

Additional certifications can be discussed according to your market requirements.

8. What voltage do your machines support?

Standard power supply:

· AC 220V / 50-60Hz

We can also customize:

· 110V

· 380V

· 415V

· Different plug standards

According to your country requirements.

9. How long is the delivery time?

Normally:

· Single machine: 7–15 working days

· Complete production line: 20–30 working days

Delivery time may vary during peak seasons.

10. Do you provide installation and after-sales service?

Yes.

We provide:

· Operation manuals

· Installation videos

· Online technical support

· Remote troubleshooting

· Lifetime technical assistance

Engineers overseas service can also be arranged if needed.

11. Can the machine connect with our existing production line?

Yes.

Our machines support integration with existing packaging systems and conveyors.

We can customize:

· Conveyor height

· Signal connection

· Feeding direction

· Layout design

12. What materials are used for the machine?

Main machine material:

· SUS304 stainless steel

Product contact parts:

· SUS316 stainless steel (optional)

Machines comply with GMP-oriented pharmaceutical production requirements.

13. Do you support OEM or customized solutions?

Yes.

We support:

· OEM branding

· Customized machine size

· Customized hopper design

· Multi-language interface

· Special product handling solutions

14. Which countries have you exported to?

Our machines have been exported to:

· USA

· Canada

· Spain

· Germany

· Mexico

· Thailand

· Indonesia

· Middle East countries

· South America

And many other regions worldwide.

15. How can I get a quotation?

Please send us:

· Product photos

· Product size

· Bottle type

· Required speed

· Voltage requirement

Our engineers will recommend the most suitable solution for you.

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Certificate

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