RY-2s Desktop Automatic Tablet and Capsule Counting Machine for Bottling and Packing

Machine Introduction

This machine adopts high dust-resistant computer counting technology and is capable of counting and dispensing tablets (including irregular-shaped tablets), hard capsules, soft capsules (in various shapes, transparent or opaque), pills, and other solid granules within the size range of 5–12 mm. It can be used for bottle filling, cartoning, and bag packing, fully complying with GMP requirements. It is especially suitable for research institutes, hospitals, newly established small pharmaceutical factories, and health product manufacturers.

Technical Parameters

The RY-2S is a compact desktop counting machine built for pharmaceutical laboratories, hospital dispensaries, small-scale manufacturers, and research institutes that need precise tablet and capsule counting without the footprint of a full production-line system. With an output of 500 to 1,500 tablets per minute and a counting accuracy of 99.8%, this unit bridges the gap between manual counting and high-speed automated lines.

At 20 kilograms and measuring 400 x 370 x 580 mm, the machine fits on a standard laboratory bench. A 10-liter hopper holds approximately 10,600 size-1 capsules in a single load, reducing the frequency of refills during batch runs. The system handles solid dosage forms from 5 to 12 mm in diameter, covering the vast majority of standard tablet and capsule sizes on the market today.

Technical Specifications

• Model: RY-2S
• Counting Capacity: 500 to 1,500 tablets per minute
• Counting Accuracy: 99.8% under normal operating conditions
• Hopper Volume: 10 liters (approximately 10,600 pcs of #1 capsule)
• Applicable Products: Tablets (6 to 18 mm round, irregular shapes over 4 mm thickness), hard capsules (size 000 to 5), soft capsules (transparent or opaque), pills (6 to 18 mm)
• Bottle Size: Up to 240 mm in height
• Channels: 8 vibration channels for even material discharge
• Power Supply: 110 to 220V, 50/60Hz, 30W
• Dimensions (L x W x H): 400 x 370 x 580 mm
• Net Weight: 20 kg

Key Features

The RY-2S incorporates several engineering decisions that directly address the pain points of small-batch pharmaceutical packaging:

1. Three-Stage Adjustable Vibrating Platform: Each counting head uses a three-stage vibration system that lets operators control the speed of capsule output. This prevents product pile-up at high speeds and ensures steady, damage-free feeding of fragile softgels.
2. Anti-Dust Photoelectric Sensor: Pharmaceutical counting environments generate significant dust from tablet friction. The proprietary anti-dust sensor technology maintains stable detection accuracy even under heavy dust conditions, eliminating the miscounts that plague standard optical sensors.
3. Eight-Channel Vibration Discharge: Material flows through eight channels that vibrate in a controlled pattern, distributing tablets or capsules evenly and smoothly. This design prevents product congestion and minimizes the risk of damage to coated tablets or softgel capsules.
4. No Mold Change Required: When switching between product types, for example from round tablets to hard capsules, operators do not need to swap out molds or guide plates. Adjustment is handled through the touch screen and vibration parameters, cutting changeover time from hours to minutes.
5. Intelligent Detection and Alarms: The system includes no-bottle-no-counting logic, self-diagnosis routines, and alarm notifications. If a bottle is missing at the filling position, the machine automatically halts counting to prevent product spillage.
6. Touch Screen Operation: A built-in touch screen provides intuitive control over all parameters, including vibration intensity, counting targets, and batch settings. Operators can save and recall configurations for recurring products.

How the Counting Process Works

The workflow follows a straightforward sequence designed for single-operator management. Bottles travel along the conveyor belt to the filling position, where a mechanical blocking device holds each bottle in place. Above the bottle, the 10-liter hopper feeds material through the corrugated vibrating plate. Tablets or capsules cascade into the eight channels and move in an orderly single file toward the photoelectric counting sensor.

As each product passes the sensor, the system registers the count. Once the preset target is reached, the gate directs the counted material into the waiting bottle. The bottle is then released downstream for capping, sealing, or labeling, and the next empty bottle advances into position. The entire cycle repeats automatically, requiring operator attention only for hopper refills and bottle supply.

Applications and Compatible Products

The RY-2S handles a broad range of solid dosage forms across pharmaceutical, nutraceutical, and health product manufacturing:

• Hard gelatin capsules (sizes 000 through 5)
• Round tablets (6 to 18 mm diameter, thickness over 4 mm)
• Oval and irregular-shaped tablets (matching capsule dimensions, thickness over 4 mm)
• Soft gelatin capsules, both transparent and opaque, in various shapes
• Pills and granules (6 to 18 mm)
• Effervescent tablets within the specified size range

The machine is particularly suited for research and development laboratories running clinical trial supplies, hospital pharmacies preparing unit-dose packaging, newly established pharmaceutical factories building initial production capacity, and health product manufacturers handling multiple SKU changeovers throughout a shift.

Quality Standards and GMP Compliance

Every RY-2S unit is manufactured in compliance with Good Manufacturing Practice (GMP) requirements. The machine frame and product-contact components use SUS304 stainless steel, with SUS316 available as an option for highly corrosive product environments. The open-frame design allows thorough cleaning between batches, and the smooth surfaces eliminate material traps where residue could accumulate.

Hangzhou Ruiyi Machinery Technology Co., Ltd operates under an ISO 9001:2015 certified quality management system. The company holds 20-plus years of experience in pharmaceutical machinery engineering, with a 10-person research and development team that has secured numerous patents in counting, capping, and filling technologies. Machines are CE-certified and meet international export standards for markets in North America, Europe, and Asia.

Integration with Existing Lines

While the RY-2S is designed as a standalone bench-top unit, it can connect to downstream equipment when production scales up. Common integration points include:

• Desiccant and cotton inserter stations
• Automatic capping machines for screw-cap or press-cap bottles
• Induction sealing machines for aluminum foil liner sealing
• Top or wrap-around labeling machines
• Vertical cartoning machines for secondary packaging

The conveyor height, signal interface protocol, and feeding direction can be customized to match your existing line layout. Our engineering team provides layout drawings and integration guidance at no additional cost.

Delivery, Installation, and After-Sales Support

Standard delivery time for a single RY-2S unit is 7 to 15 working days. Each machine ships with a comprehensive operation manual, installation video guides, and remote technical support access. Lifetime technical assistance is included with every purchase, and on-site engineer service can be arranged for customers who prefer hands-on installation and operator training.

For customers ordering complete bottling lines, delivery extends to 20 to 30 working days. The company maintains a 12-hour maximum response time for all customer inquiries, ensuring minimal downtime when technical questions arise during production.

Contact Us

For quotations, technical consultations, or to discuss custom configurations, reach out to our engineering team:

tel:+86-13868159610
email:[email protected]

Authored by James Chen, Senior Packaging Engineer at Hangzhou Ruiyi Machinery Technology Co., Ltd. With 15 years of experience in pharmaceutical counting and filling systems, James has overseen equipment deployment across 30+ manufacturing sites in North America, Southeast Asia, and the Middle East.