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High-Speed Automatic Bottle Unscrambler Machine for Efficient Bottle Sorting

Ry-BU-s

  • Introduction
  • Working Principle
  • Features
  • Frequently Asked Questions
Introduction

Machine Introduction

Bottle Unscrambler is very suitable for round plastic bottles, which can unscramble and orient bottles automatically at high speeds eliminating the expensive, inefficient manual labor of this process. It features a space efficient footprint, simple setup and operation, and flexibility in terms of container types and sizes.

Technical Parameters

Model Name

Ry-BU-s

Application

Round Plastic Bottle

Bottle Size

Diameter: 20-100mm

Height: 20-150mm

(Bottle diameter needs to be smaller than height.)

Capacity

30-100 bottles/min

Hopper Volume

200L

Voltage

AC220V  50Hz  Single Phase

Power

0.25KW

Machine Weight

230kg

Overall Dimension (L*W*H)

1350*1000*1270mm

Machine Layout

High-Speed Automatic Bottle Unscrambler Machine for Efficient Bottle Sorting factory

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Working Principle

Bottle unscrambler receives the bottles in random positions, then the bottles are sorted and oriented by disc sorter. Bottles are placed in an upright position and stabilized for exit to user’s conveyor, ready for the next process in production line.

Features

1.The machine body is made of 304 stainless steel material, which is full GMP-compliant design.

2.By replacing different molds of rotating disc, the machine can be applied for different bottle sizes.

3. It features simple setup and operation. After bottles are fed into machine, user turns on the switch and the machine will start unscrambling. And speed can be adjusted with speed regulator, so that it can comply with user’s production line.

Frequently Asked Questions

1. What products can your counting and packaging line handle?

Our machines are suitable for:

· Capsules

· Tablets

· Gummies

· Softgels

· Pills

· Effervescent tablets

Different products may require different channel configurations and feeding systems.

2. What counting accuracy can your machine achieve?

Our electronic counting machines can reach up to 99.8% counting accuracy under normal production conditions.

For sticky products such as gummies, slight deviations may occur because products can overlap during feeding.

3. Can one machine handle different bottle sizes?

Yes.

Our machines support quick bottle size changeover by adjusting guide rails, vibration channels, and bottle positioning systems.

Suitable for:

· Round bottles

· Square bottles

· PET bottles

· HDPE bottles

4. What is the production speed?

Production speed depends on:

· Product size

· Product shape

· Bottle quantity

· Machine model

Examples:

· 8-channel counter: up to 25–40 bottles/min

· 16-channel counter: up to 40–70 bottles/min

· 24/32-channel counter: higher speeds available

5. Can your machines work with gummies?

Yes.

We provide counting solutions specially designed for gummies and sticky products.

Our machines use:

· Anti-stick feeding systems

· Adjustable vibration control

· Intelligent counting sensors

6. Do you provide complete bottling lines?

Yes.

We provide complete automatic counting and bottling solutions including:

· Bottle unscrambler

· Electronic counting machine

· Desiccant inserter

· Capping machine

· Induction sealing machine

· Labeling machine

· Collection turntable

7. Are your machines CE certified?

Yes.

Most of our machines support CE certification and comply with international export standards.

Additional certifications can be discussed according to your market requirements.

8. What voltage do your machines support?

Standard power supply:

· AC 220V / 50-60Hz

We can also customize:

· 110V

· 380V

· 415V

· Different plug standards

According to your country requirements.

9. How long is the delivery time?

Normally:

· Single machine: 7–15 working days

· Complete production line: 20–30 working days

Delivery time may vary during peak seasons.

10. Do you provide installation and after-sales service?

Yes.

We provide:

· Operation manuals

· Installation videos

· Online technical support

· Remote troubleshooting

· Lifetime technical assistance

Engineers overseas service can also be arranged if needed.

11. Can the machine connect with our existing production line?

Yes.

Our machines support integration with existing packaging systems and conveyors.

We can customize:

· Conveyor height

· Signal connection

· Feeding direction

· Layout design

12. What materials are used for the machine?

Main machine material:

· SUS304 stainless steel

Product contact parts:

· SUS316 stainless steel (optional)

Machines comply with GMP-oriented pharmaceutical production requirements.

13. Do you support OEM or customized solutions?

Yes.

We support:

· OEM branding

· Customized machine size

· Customized hopper design

· Multi-language interface

· Special product handling solutions

14. Which countries have you exported to?

Our machines have been exported to:

· USA

· Canada

· Spain

· Germany

· Mexico

· Thailand

· Indonesia

· Middle East countries

· South America

And many other regions worldwide.

15. How can I get a quotation?

Please send us:

· Product photos

· Product size

· Bottle type

· Required speed

· Voltage requirement

Our engineers will recommend the most suitable solution for you.

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Certificate

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