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Automatic Desiccant Pouch Inserter for Efficient Moisture Control in Packaging

Ry-DF

  • Introduction
  • Working Principle
  • Features
  • Frequently Asked Questions
Introduction

Machine Introduction

Automatic Desiccant Pouch Inserter is specially designed for inserting desiccant pouch into a variety of bottles and containers.It automatically cuts packets from a roll and insert them into containers at speeds of up to 160 bottles per minute. This machine can run independently or be integrated into an automated packaging line.

Technical Parameters

Model Name

Ry-DF

Application

Round, square, oval and other special-shaped bottle

Desiccant Type

Roll Type

(The size of pouch is determined by the bottle size.)

Capacity

100-160 bottles/min

Voltage

AC220V  50Hz  1P

Power

1KW

Air Source

0.6Mpa

Machine Weight

460kg

Overall Dimension (L*W*H)

1760*750*1950mm

Machine Layout

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Working Principle

The bottles on the conveyor belt are stopped by the bottle blocking device at the position where the desiccant drops, waiting to be filled. The stepper motor drives the pouch feeding structure, and a color mark sensor automatically controls the pouch feeding distance. After the desiccant pouch is pulled out from the reel, the cutting device cuts the desiccant pouch and drops it into the bottle.

Features

1. The desiccant inserter has advanced HMI and PLC control system that allows the operator to monitor all processes and make any changes on touch screen.

2. The machine body is made of 304 stainless steel material, which is full GMP-compliant design.

3 .Color mark sensor can control the feeding distance automatically by sensing the color mark on the desiccant pouch, which ensures the accurate control of pouch length.

4. The desiccant pouches thick adaptive design make sure accurate cutting and avoid breakage of the desiccants.

Frequently Asked Questions

1. What products can your counting and packaging line handle?

Our machines are suitable for:

· Capsules

· Tablets

· Gummies

· Softgels

· Pills

· Effervescent tablets

Different products may require different channel configurations and feeding systems.

2. What counting accuracy can your machine achieve?

Our electronic counting machines can reach up to 99.8% counting accuracy under normal production conditions.

For sticky products such as gummies, slight deviations may occur because products can overlap during feeding.

3. Can one machine handle different bottle sizes?

Yes.

Our machines support quick bottle size changeover by adjusting guide rails, vibration channels, and bottle positioning systems.

Suitable for:

· Round bottles

· Square bottles

· PET bottles

· HDPE bottles

4. What is the production speed?

Production speed depends on:

· Product size

· Product shape

· Bottle quantity

· Machine model

Examples:

· 8-channel counter: up to 25–40 bottles/min

· 16-channel counter: up to 40–70 bottles/min

· 24/32-channel counter: higher speeds available

5. Can your machines work with gummies?

Yes.

We provide counting solutions specially designed for gummies and sticky products.

Our machines use:

· Anti-stick feeding systems

· Adjustable vibration control

· Intelligent counting sensors

6. Do you provide complete bottling lines?

Yes.

We provide complete automatic counting and bottling solutions including:

· Bottle unscrambler

· Electronic counting machine

· Desiccant inserter

· Capping machine

· Induction sealing machine

· Labeling machine

· Collection turntable

7. Are your machines CE certified?

Yes.

Most of our machines support CE certification and comply with international export standards.

Additional certifications can be discussed according to your market requirements.

8. What voltage do your machines support?

Standard power supply:

· AC 220V / 50-60Hz

We can also customize:

· 110V

· 380V

· 415V

· Different plug standards

According to your country requirements.

9. How long is the delivery time?

Normally:

· Single machine: 7–15 working days

· Complete production line: 20–30 working days

Delivery time may vary during peak seasons.

10. Do you provide installation and after-sales service?

Yes.

We provide:

· Operation manuals

· Installation videos

· Online technical support

· Remote troubleshooting

· Lifetime technical assistance

Engineers overseas service can also be arranged if needed.

11. Can the machine connect with our existing production line?

Yes.

Our machines support integration with existing packaging systems and conveyors.

We can customize:

· Conveyor height

· Signal connection

· Feeding direction

· Layout design

12. What materials are used for the machine?

Main machine material:

· SUS304 stainless steel

Product contact parts:

· SUS316 stainless steel (optional)

Machines comply with GMP-oriented pharmaceutical production requirements.

13. Do you support OEM or customized solutions?

Yes.

We support:

· OEM branding

· Customized machine size

· Customized hopper design

· Multi-language interface

· Special product handling solutions

14. Which countries have you exported to?

Our machines have been exported to:

· USA

· Canada

· Spain

· Germany

· Mexico

· Thailand

· Indonesia

· Middle East countries

· South America

And many other regions worldwide.

15. How can I get a quotation?

Please send us:

· Product photos

· Product size

· Bottle type

· Required speed

· Voltage requirement

Our engineers will recommend the most suitable solution for you.

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Certificate

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